Electric wire rope winch

Authentication mark:

The Electric Wire Rope Winch is widely used across the Construction, Marine and Shipbuilding, and Mining and Quarrying industries for heavy lifting, pulling, and material handling operations

Capacity:

customization

Lifting Height:

15 meters, 10 meters, 5 meters

Span:

Voltage/Hertz:

220 volts, 380 volts, 480 volts

Working Class:

A3、A5、A8

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Introduction

Application Scenario

Advantages

Structural Diagram And Parameter Table

INTRODUCTION

The Electric Wire Rope Winch is a high-performance lifting and pulling device that utilizes an electric motor to drive a wire rope drum for vertical lifting, horizontal pulling, and precise load positioning. Engineered with a compact structure, high-strength steel drum, and advanced motor technology, this winch delivers reliable operation with low noise and minimal maintenance requirements. Available in various load capacities ranging from 250kg to over 15 tons, it features IP55-IP66 motor protection, electronic overload protection, and flexible control options including pendant and remote control. The modular design ensures easy installation and long service life, making it an ideal solution for industrial material handling applications

APPLICATION SCENARIO

[1] Industrial Manufacturing – Lifting and positioning heavy machinery components, raw materials, and finished products on assembly lines and production floors. [2] Construction Sites – Vertical transport of building materials such as bricks, concrete, steel beams, and assisting tower cranes in large component assembly. [3] Ports and Docks – Container stacking and transferring, cargo loading/unloading, and slipway operations for vessel launching and repair. [4] Mining and Quarrying – Lifting ore and waste rock, moving heavy mining equipment, and serving as auxiliary haulage in underground and surface mining operations. [5] Shipbuilding and Ship Repair – Assembling large ship segments, adjusting component positions, and preparatory work for vessel launching. [6] Entertainment and Venues – Lifting stage equipment, lighting rigs, and backdrops in theaters, shopping malls, and sports facilities with quiet operation requirements. [7] Energy and Utilities – Maintaining hydropower stations (opening/closing heavy gates, lifting turbine components), and supporting offshore oil and gas operations. [8] Infrastructure and Cable Laying – Dragging cables through underground pipes, conduits, and trenches during power and telecommunications infrastructure projects

ADVANTAGES

[1] High Efficiency and Energy Savings – Equipped with high-performance motors and optimized transmission systems, the winch delivers powerful output with low power consumption, reducing operational costs. [2] Quiet and Smooth Operation – Features maintenance-free worm gear or spur gear transmissions running in oil baths, ensuring low noise levels suitable for noise-sensitive environments. [3] Enhanced Safety Protection – Includes electronic overload protection (for loads ≥1000kg), adjustable four-point height limiters, and automatic electromagnetic braking systems for precise and quick response. [4] Weather and Dust Resistance – Motors with IP55 to IP66 protection ratings withstand dust, water, and harsh outdoor conditions, ensuring reliable performance in challenging environments. [5] Flexible Control Options – Supports standard pendant control and optional wireless remote control, allowing operators to manage loads from a safe distance. [6] Compact and Easy to Install – Lightweight, space-saving design with modular construction simplifies integration into new or existing systems, reducing installation time and costs. [7] Durable and Low Maintenance – Constructed with high-strength steel drums (Q345 grade) and premium alloy hooks (DIN standard), ensuring long service life with minimal maintenance requirements. [8] Customizable Configurations – Available with various voltage options (220-415V, 50-60Hz), load capacities, wire rope lengths, drum sizes, and stainless steel construction for specific application needs

STRUCTURAL DIAGRAM AND PARAMETER TABLE

Six core advantages

Full Scenario Coverage

Nucleon covers over 20 product categories including ladle cranes, multi-purpose cranes, intelligent cranes, overhead/portal cranes, RTG, RMG, deck cranes, portal cranes, girder launchers, yacht cranes, KBK, and jib cranes. From steel smelting to port handling, bridge construction to ship equipment, Nucleon provides one-stop lifting solutions. Whether standard models or extreme-condition customizations, Nucleon possesses mature technical expertise and proven track records, saving customers from dealing with multiple suppliers.

Military-Grade Quality Standards

We use high-strength steel from Baosteel/Ansteel for key structural components, with 100% NDT inspection and one-clamp CNC gantry machining. Every machine undergoes 120% dynamic load and 125% static load tests before delivery, with continuous operation verification under extreme conditions. Even in 24/7 continuous casting plants, -40°C arctic ports, or high-temperature humid ship cabins, our cranes maintain millimeter-level precision and zero-drift stability—quality that stands the test of time.

Extended Longevity & Low Maintenance Cost

Our main girders are FEA-optimized and double-submerged arc welded, with a design life of ≥30 years. Key bearings are lifetime lubrication-free, and hardened travel wheels extend wear cycles by 3 times. Core components feature modular quick-change interfaces with spare parts commonality exceeding 80%. Annual maintenance costs are reduced by 40%~60%, saving millions in lifecycle operating expenses — truly "invest once, benefit long-term."

Energy Efficiency Leader

Our entire series comes standard with IE5 permanent magnet synchronous motors + energy feedback VFD drives, achieving 25%~35% comprehensive energy savings. Single-motor operation under light loads and adaptive speed control reduce electrical waste by over 30%. High-strength steel lightweight design cuts deadweight by 15%~20%, lowering workshop load requirements. A single ladle crane station saves over RMB 150,000 in electricity costs annually, helping customers achieve green and low-carbon production.

Ultimate Safety Redundancy Design

Our hoisting mechanism comes standard with dual brakes + mechanical overspeed switch + triple limit switches, featuring multiple redundant interlocks to prevent load dropping and over-traveling. Large products use box girder torsion-resistant structures, remaining stable even in level 8 gusty winds. Optional intelligent safety monitoring systems detect anomalies in load, skew, wind speed, etc., with automatic alarms and shutdowns. Overall safety redundancy coefficient > 2.0, maintaining zero crane safety incidents for many consecutive years.

Deep Customization & Full Lifecycle Service

We provide complete front-end support from site survey and mechanical simulation to civil review, delivering custom drawings within 2 weeks, with non-standard lead times only 5~7 days longer than standard products. We establish lifelong digital dossiers for customers, warning of end-of-life components 3 months in advance. Our full lifecycle services cover installation training, regular inspections, and remote O&M. With customer repeat purchase rates exceeding 85% for five consecutive years, we are a trustworthy long-term partner.